RFID Tag Troubleshooting Guide
When troubleshooting RFID performance, it’s important to isolate and test one variable at a time. This helps identify the root cause quickly and avoids masking the actual issue.
Issue: Tag is scanning as "Unknown"
This issue relates to scans displaying an SGTIN string (sgtin-96:511099.0001804.1) instead of product names
Possible Causes:
- Product does not exist in Simple RFID
- Mobile app product database is out of date
Troubleshooting Steps:
- Confirm that the product appears in the Products page of the web portal.
- If the product doesn't appear, try and reimport from partner system.
- If using Shopify:
- From the mobile app: Force Reload Products
Issue: Tags areAre notNot scanningScanning at allAll
This issue relatesoccurs towhen tags do not showing upappear in ascan scanresults.
PotentialPossible Causes:
- Tag persistence is
onin effect TagThe tag is damagedTagThe tag was not encoded properlyTagThe tag is appliedto/sittingto or placed on signal-disruptive materials- Tags are
bunchedtightlytogetherpackedclosely andor touching one another Tag has a duplicateDuplicate serialnumbernumbers exist
Troubleshooting Steps:
1. Test for Tag Persistence
- Wait approximately 1 minute and
thenattempt to scan the tag again.- If the
scantagisscanssuccessfulsuccessfully after waiting, the issue is likely related to tag persistence. Scan
- If the
2. Test on a neutralNeutral surface. IfSurface
- Move the
scantagis successful onto a neutral surfacethe previousand attempt another scan. - If the tag scans successfully, the original surface or environment is likely
hascausing interference.A neutral surface is any surface
which isconfirmed not tonotinterfere withtheRFIDsignal.signals. Tofindverify a neutral surface,locatetest it using aconfirmedknown working RFID tagtofirst.3.
scan onUse thesurface to rule out interference.
- Use the EPC Read feature in the mobile app to
scandirectly read thetagstag’s EPC value.MakeIfsure that thean EPCnumbers are encoded correctly. If avalueappearsappears:- Continue
thetroubleshooting environmental or placement issues. - The tag is
functioning,functioningthenandcontinue to step 2.encoded.
- Continue
- If no EPC value
appears, theappears:- The tag may be damaged.
4. Check for Dense Tag Environments
Issue: Tag performancePerformance isIs reducedReduced and/or inconsistentInconsistent
InstancesThis ofissue thisincludes:
- Reduced
includereadtagsdistance - Inconsistent
notscans - Tags
readingonlyfrom the expected distance, or not readingscanning from certain angles - Tags requiring close-range scans when they normally scan from farther away.
- For example, tags that normally scan from 10 feet away may only scan from less than 1 foot away.
PotentialPossible Causes:
Troubleshooting Steps:
1. Identify Environmental Interference
ConfirmDeterminethatwhetherthere are no environmentalperformance issuesrelatingoccur only with specific products or materials.- Questions to
scans.consider:- Do
thetags scanwhenproperlyapplied toon someitems,items but not others?Do tags lose performance when sitting on some materials? Is the - Does read range
affecteddecreaseorondecreased?certain- materials?
ScanAre scans inconsistent only in specific environments?
- Do
2. Test on a neutralNeutral surface. IfSurface
- Move the
scantagis successful onto a neutral surfacetheandpreviousscanattemptagain. - If performance improves, environmental interference is likely
hastheinterference.cause.
A neutral surface is any surface which is confirmed not to not interfere with RFID signals. Verify the surface using a known working RFID tag before testing.
3. Inspect Tag Placement
- Check the physical placement of the RFID
signal.tag. - Avoid:
- Mounting
Totagsfinddirectly on metal surfaces - Placing tags underneath products
- Stacking RFID tags on top of each other
- Applying tags behind reflective packaging materials
- Mounting
- Reposition the tag and retest scan performance.
Additional Best Practices
- Test one tag at a
neutraltimesurface,wheneverlocatepossible. - Compare against a
confirmedknown working tag toscanisolateonenvironmental issues. - Avoid folding, creasing, or damaging RFID tags during application.
- Keep tags separated when testing read performance.
- Use the
surfacesametoscannerruleandoutscaninterference.