RFID Tag Troubleshooting Guide
When troubleshooting RFID performance, it’s important to isolate and test one variable at a time. This helps identify the root cause quickly and avoids masking the actual issue.
Issue: Tag is scanning as "Unknown"
This issue relates to scans displaying an SGTIN string (sgtin-96:511099.0001804.1) instead of product names
Possible Causes:
- Product does not exist in Simple RFID
- Mobile app product database is out of date
Troubleshooting Steps:
- Confirm that the product appears in the Products page of the web portal.
- If the product doesn't appear, try and reimport from partner system.
- If using Shopify:
- From the mobile app: Force Reload Products
Issue: Tags Are Not Scanning at All
This issue occurs when tags do not appear in scan results.
Possible Causes:
- Tag persistence is in effect
- The tag is damaged
- The tag was not encoded properly
- The tag is applied to or placed on signal-disruptive materials
- Tags are tightly packed or touching one another
- Duplicate serial numbers exist
Troubleshooting Steps:
1. Test for Tag Persistence
- Wait approximately 1 minute and attempt to scan the tag again.
- If the tag scans successfully after waiting, the issue is likely related to tag persistence.
2. Test on a Neutral Surface
- Move the tag to a neutral surface and attempt another scan.
- If the tag scans successfully, the original surface or environment is likely causing interference.
A neutral surface is any surface confirmed not to interfere with RFID signals. To verify a neutral surface, test it using a known working RFID tag first.
3. Use the EPC Read Feature
- Use the EPC Read feature in the mobile app to directly read the tag’s EPC value.
- If an EPC value appears:
- Continue troubleshooting environmental or placement issues.
- The tag is functioning and encoded.
- If no EPC value appears:
- The tag may be damaged.
- If an EPC value appears:
4. Check for Dense Tag Environments
Issue: Tag Performance Is Reduced or Inconsistent
This issue includes:
- Reduced read distance
- Inconsistent scans
- Tags only scanning from certain angles
- Tags requiring close-range scans when they normally scan from farther away.
- For example, tags that normally scan from 10 feet away may only scan from less than 1 foot away.
Possible Causes:
Troubleshooting Steps:
1. Identify Environmental Interference
- Determine whether performance issues occur only with specific products or materials.
- Questions to consider:
- Do tags scan properly on some items but not others?
- Does read range decrease on certain materials?
- Are scans inconsistent only in specific environments?
2. Test on a Neutral Surface
- Move the tag to a neutral surface and scan again.
- If performance improves, environmental interference is likely the cause.
A neutral surface is any surface confirmed not to interfere with RFID signals. Verify the surface using a known working RFID tag before testing.
3. Inspect Tag Placement
- Check the physical placement of the RFID tag.
- Avoid:
- Mounting tags directly on metal surfaces
- Placing tags underneath products
- Stacking RFID tags on top of each other
- Applying tags behind reflective packaging materials
- Reposition the tag and retest scan performance.
Additional Best Practices
- Test one tag at a time whenever possible.
- Compare against a known working tag to isolate environmental issues.
- Avoid folding, creasing, or damaging RFID tags during application.
- Keep tags separated when testing read performance.
- Use the same scanner and scan settings during troubleshooting for consistent results.